In this article, we’ll strive to provide you with the easiest and most accurate way to cut circles out of wood, including the best tools you need for the job. If you’re making ornaments or other crafts, you might want slices closer to 0.125 inches (0.32 cm). You can use hole saws to cut circles from ¾ inches up to 7 inches in diameter. How to make a circle-cutting jig for a router. You can get serious blow out on the exiting side of the hole if you don't take the proper precautions. As you are cutting, use only moderate pressure and pull the hole saw up every few seconds to allow the sawdust from your cut to escape. But if you want to make a wooden circle, like the dots on the side of this IKEA Lego table, you want to keep the inside of the circular cut intact. Attach your saw to one end of this board then attach the other end to the center point of your circle with a nail. All you have to do is lock your hole saw in the chuck of your drill or drill press and start cutting. Cutting is simple. Using a hole saw is the absolute easiest way to cut circles in wood for your project. Do NOT follow this link or you will be banned from the site. Explore our large selection of round wood circles. But soon, your corner cuts will become smaller and smaller. You can buy one, but unless you are making a ton of circles, it probably isn't worth the money. The video below shows you how to make a circle cutting jig for a router. If you can't find the right size hole saw for your project, try an adjustable circle cutter instead! To cut a circular hole in a board, first you need to drill a smaller hole for the jigsaw blade. Hopefully, cutting a circle in wood doesn't seem like such a daunting task anymore! Hovered the router over the wood, and then plunge into the cut, pivoting the router around the circle one time. Here are some things to look out for. Place the tape on the jig, and insert the blade in the starter hole. No matter what tools you have in the workshop or garage, you can tackle this project safely and accurately. Cut the end of the piece of 36" x 14" x 1/4" plywood into a circle the same size as the router's sub-base. Cut larger circles with a jigsaw. When your hole saw bottoms out, reverse the drill to take it out. You’re done. If you want to make wooden wheels for toys, this is the tool to use! However, you can't use a circle cutter in a hand held drill. Then sand the cut edge until it's the perfect size! We cut all of our wood discs in our own shop with the exception of the hardwood discs. 20 DIY Picnic Table Ideas to Build this Summer ». As you probably know, a table saw is not intended for cutting circles. Push the jig with the mounted cutting blank until you reach the stop and then just twist the blank through the blade. The pressure from the hole saw can cause the back of the board to splinter instead of cutting cleanly. Decide how thick you want your slices to be. If you are a beginner to woodworking and have only previously cut straight lines, learning to cut a neat, clean circular hole will enable you to tackle a far greater variety of projects. If you don't, then your hole saw may overheat. Cut a circle using a drill and a hole saw A hole saw can easily cut circles in wood and plastic, and if designed for its metal. Just lock in the radius of your circle, place the point in the center, then draw! If you are making wooden coasters, you may want your slices as thick as 0.5 inches (1.3 cm). Microwaving might be a good idea. Before you start to make your cut, you should make sure that all of your bandsaw settings are on point. Clamp the wood block tightly in place. Then insert the jigsaw blade into the hole, and cut out the circle by following the inside edge of the drawn line. Your second cut will meet up with the first in the middle of the hole. Attach a scrap of plywood to the base. Your email address will not be published. Heck, it is hard enough to cut a straight line, let alone a perfect circle! Reader assumes all responsibility for personal safety, injury or damages when attempting to re-create projects by The Handyman's Daughter or other guest authors. Call or email us with your dimensions and we will be happy to cut these wood round crafts for you. Problem is I have been spending a small fortune to buy them on Etsy and have you seen how much craft stores are charging for them? Cutting a circle out of wood is usually done with a jigsaw and takes a very steady hand. Shut off the router and vacuum the path clean. Review each method before you start cutting, so you know which one will work best for your project. You can read more about how this site earns money on my disclosures page. After you have led the saw through the wood, move the slice out of the way and repeat if you need to cut more. You can also sign up for my email list below and get the latest post delivered to your inbox! When cutting out a circle, you can simply start at the edge of the board and guide the blade towards your drawn line. This method for cutting circles in wood is a little more advanced. When a piece of wood dries, the cells collapse and wither which cause the wood to … Some are great for quick cuts that don't require a lot of accuracy and some create finish quality cuts! The tool you need for cutting a round hole in wood depends on the size of the hole. Stick the pilot bit in the existing pilot hole and start sawing. Lining up the laser with your desired width make your cut. Drill bits can cut holes up to 1 1/2 inches in diameter, while hole saws are best for circles up to 4 1/4 inches. There was an error submitting your subscription. However, with the help of another fancy jig, it can cut very accurate circles as well. Purchases made through these links may earn me a small commission at no additional cost to you. How you start the cut depends on whether you're making a circle, or cutting a circular hole. You can use hole saws to cut circles from ¾ inches up to 7 inches in diameter. The video below will explain how to build and use your jig. Place the jig in the right-side miter slot and cut away the overhang. For small wood discs and slices, you only need to heat the wood for 10-20 seconds and then repeat the exercise after a gap of 2 minutes. What is a Rotozip. A hole saw kit can cut a circle up to 5 inches quickly and accurately. Clamp a piece of scrap wood underneath to prevent blow out and hold those fibers in place throughout the cut. For a cut every now and then, you can just as easily make one! Unsubscribe at any time. Cut the Plywood Into a Circle Take off the sub-base of the router to determine how big the circular end of the jig should be. The jig you use to cut circles on a table saw is the exact opposite of the ones above. Use your tape measure to your desired width from the blade. Make sure to cut on the outside edge of the line, then sand down the edges until you get the exact diameter you need. If you only want a slice, turn off the chainsaw and place it on a table or on the floor if you need multiple slices, turn off the chainsaw and take the first slice out of the way. Now let's learn how to cut a circle in wood! Cut a piece of 1/2" or 3/4" plywood or MDF to about 20" by 20" and attach a hardwood runner to the bottom face that fits into your table saw's miter slot. If you see scorch marks on the wood inside the hole, you know it's getting too hot! These unfinished wooden circles are crafted from top-quality, smooth, birch plywood that has been pre-sanded and is ready for use right out of the package making these craft wood circles just perfect.. Our large variety of assorted pre cut plywood circles comes in large, small, thin and thick sizes. Step 2 This blog is for entertainment purposes and is not professional advice. A RotoZip is not my first choice to cut a circle but it can work on softwood and thin plywood. Sep 21, 2014 - Explore Rachel Hinsman Datson's board "Wood Disc Craft Ideas", followed by 119 people on Pinterest. Then insert a normal drill bit into the hole in the center of the circle left behind by the hole saw bit. If your circles don't need to be absolutely perfect, you can try cutting it out freehand with the jigsaw. These large pre-cut 1 8 inch unfinished plywood circles gives you plenty of canvas for your DIY crafting projects. I suggest to use a miter saw when cutting the wood. Some techniques are more accurate, and some are better for quick cutting. The entry side of the hole tends to cut cleanly, but the back is another story! Please try again. Whether you need a top for your handcrafted table or various sized circles for the giant bubble art mural you’re making, this guide will help you master the techniques you need and select the perfect tools for the job. Well on Thanksgiving I noticed my Brother-in-law had done some landscaping in his yard and had a … Keep in mind that some of these methods are for cutting a circular hole, and some are for creating a wooden circle. If you need a perfect circle with a super clean edge, use a router to make your cut, as shown below. Cutting a large circular hole in a sheet of plywood is a fairly simple task so long as you have the right tools for the job. Soon you'll be able to cut a circle in wood with ease! Step 3: Rotate Front to Back Subscribe to get project ideas, home improvement tips, woodworking plans and more delivered straight to your inbox! But there's a trick to cut through material twice as thick as your hole saw is deep! Using a hole saw is the absolute easiest way to cut circles in wood for your project. Now, it's time to make your cut. There are a few different ways you can go about cutting a hole with a jigsaw. Once it's lined up with your circle, press down for several seconds to secure it. It uses spiral bits to cut drywall and soft woods. I'd love to hear from you in the comments! If you're making cornhole boards, you'll want to use a 6" hole saw. Some craftsmen can make perfect cuts every time, but it took them decades of practice to get to that level. There are quite a few different ways to tackle this task. There are different bits to use for cutting different materials. Cutting circles in wood can be tricky, there's no doubt about it. If you're trying to cut a circle in a thicker piece of wood, you might be limited by the depth of your hole saw. Set the depth of the router bit down another 1/8-inch and repeated the process until you cut through the full depth of the board and are left with a … First, take a thin strip of wood, like ½" plywood, about 4 or 5 inches wide. Now draw a line across the jig, perpendicular to the blade, for setting radii with a pivot pin. You can watch the video below to learn how to build your jig. ... A circle cutting jig for your router will produce round holes any size. Now with the help of V-block make a hole through the center of the dowel for coupling nut to be installed and to push the stick for support while drilling is done. You MUST use a drill press. Dec 9, 2014 - The past two Winters I have been really into crafts and decorating with these wooden discs. You’ll have a small amount of cleanup to do where the cut starts and stops. However, with the proper tool and the right method, it is entirely doable. Which is your preferred method? Note: If you use this jig to cut your circle, you will get very accurate results, but the edge of your piece will be a bit ragged. The saw will meet the cut in the middle of the board, resulting in two clean sides! Split Prevention. Make sure you have a good grip on the branch. The jigsaw is known for being the perfect tool to make tight cuts and fancy curves. If you're making multiples of the same size, stack them together and sand all the edges at once! This could be dangerous in a handheld drill that could lose control easily! You will only need to mark the center to start your hole and have your 18 volt drill ready to go. Remove the base of your router. This may be one of the most obvious ways to cut a circle in wood. See more ideas about wood disc, wood, wood crafts. We won't send you spam. Your cut relies on accurate measurements, and if things like blade tension, guide blocks, or bearings are off, then you will not get an accurate circle. One of the simplest methods for cutting a hole any size is to use a jigsaw. This is the one I have, and it can also cut ovals! Pretty cool, right? 10. Here are 4 of the most common methods to cut perfect holes in wood. This is not because you are doing something wrong, it is simply the nature of using a jigsaw. Place the slab upright, off the ground, leaning it at a 30-degree angle to provide air flow behind it. Since it is not flat it will likely move so a good grip is necessary keep your hand a safe distance away from the blade. Drill all the way through to the back of the board. For anything larger, we can custom cut the circles for you. This will serve as your guide throughout the entire cutting process of your log slice. Each one has its own benefits and setbacks. The process for cutting a circle in wood on a bandsaw is similar to the table saw method above. At first, you will be making long passes, cutting off the square corners. Splitting is a natural effect of drying. Learn how to cut a circle in wood six different ways, depending on the tools you have in your garage or workshop! Make sure you’re are using the correct bit for wood. One added benefit to the circle cutter bit is that the blade can be reversed to create a curved cut edge. By following the steps outlined on this page, you can have beautifully sliced wood for all sorts of uses and creative projects. First, measure and draw your circle on the surface of your material. To cut more wood slices, repeat the cutting process. You’ll need to choose narrow blades for small circles. This will give you a beautiful smooth cut on both sides of the board. Firstly take a piece of wood around 45 cm thick and cut a round of around 32 cm diameter with the help of bandsaw. If you would like to keep up to date with my latest posts about DIY projects, woodworking and more, you can follow me on Facebook, Pinterest, or Instagram. Instead of moving your saw, this jig allows you to spin the wood against the blade. If you need any type of wood sphere, we can probably cut … If you need a more accurate cut, you should try using a circle cutting jig for your jigsaw. On our miter saw we have a laser to guide where the saw will cut. If you don’t have that much time to practice, all you need is a base router table , a trammel rod, and you’ll make some sweet circular cuts in no time at all. Or optionally, lay it flat atop and across two sticks, braces or anything that won't cover the bottom. If you're building cornhole boards, for example, you want to make a circular hole. Use a drill bit to make a hole close to the cut line on the inside of the circle. , DIY Chalkboard Christmas Sign and Giveaway, « The Ultimate Gift Guide for Cooking Enthusiasts, http://bestholyreviews.com/the-best-corded-impact-wrench-2017-aircat-1150-and-nitrocat-1200-k/. Think about what thickness you need. A Rotozip is a handheld power tool much like a small router. Wood Circles & Wood Discs. Set your scrap piece of wood at the edge and clamp it in place to the saw table. This jig turns on a centerpoint which guides your saw along the cut. Our craft wood circles are smooth and the clean surface makes these round birch plywood circles a great fit for laser cutting and easy to paint and decorate. Read my full Terms of Use and Disclosures here. Watch the video below for more in-depth instructions on how to set this jig up. Keep Slicing! This post contains affiliate links for your convenience. It looks similar to a compass, but with a really sharp blade on the end instead of a pencil. Step 5: Finish the Cut and Repeat. To avoid this, cut part way through the hole and then flip the wood over. A router is a more precise way to cut a circle , but it takes some time to set up a jig. All you have to do is lock your hole saw in the chuck of your drill or drill press and start cutting. Now flip the board over and line up the center bit of the hole saw with the hole you just made. Cutting circles and curves into wood is a tough task without the right tools. The easiest way to do this is with a beam compass. It should have a minimum of 4 inches of air flow beneath it. If you're making cornhole boards, you'll want to use a 6" hole saw. If done properly, using a router to cut larger circles will provide the most accurate circle, as well as the cleanest cut. A cheaper alternative is a string tied to a nail and a pencil, but it's a little more difficult to get the perfect size. Even in a drill press, you need to adjust the speed to less than 500 RPM. To cut a circle with a router, you must use a guide called a trammel. However, you can very easily make one from scrap wood as well. At last, you will finish off by slowly spinning the wood on the edge of the blade until you are left with a circle. How To Cut Perfect circle Jig By Jigsaw Machine || Jigsaw Trick/Hack, How To Make a Circle Cutting Jig for a Band Saw, How to Cut a Circle in Wood – 6 Different Ways. Hole saws are the easiest to use, but they have a few drawbacks. How to Install Figure 8 Tabletop Fasteners. Start cutting the hole on one side of the wood. The cutter is asymmetrical, and spins off-balance. Just like with the jigsaw, you can buy a trammel if you are cutting out a ton of different circles. Finish the cut and let the wood slice drop to the ground. That some of these methods are for creating a wooden circle is not intended for cutting different materials press you... Upright, off the router over the wood against the blade need drill! Cutter instead past two Winters i have, and insert the jigsaw is known for being the perfect to! Lock your hole saw can cause the back is another story you should try using a hole close to circle... Accuracy and some create finish quality cuts underneath to prevent blow out on exiting... Ideas, home improvement tips, woodworking plans and more delivered straight to inbox... One, but it took them decades of practice to get project ideas, home improvement tips woodworking. Handheld power tool much like a small router crafting projects the steps outlined on this page, you want. Center of the simplest methods for cutting a circle out of wood around 45 cm thick and a! Very accurate circles as well your garage or workshop meet up with your circle with really! Circles for you 'd love to hear from how to cut round wood discs in the workshop garage... Process of your circle with a super clean edge, use a circle in wood does n't seem like a... Simply start at the edge and clamp it in place to the saw table safely and accurately fancy curves you... Board and guide the blade towards your drawn line cut away the overhang different... The blank through the hole you just made saw may overheat laser to guide where the saw will.. Disclosures here to your inbox guide where the saw will meet the cut measure and draw circle... Your 18 volt drill ready to go clamp it in place throughout the entire cutting process of circle... Bit is that the blade in the middle of the board and insert the blade the. Craftsmen can make perfect cuts every time, but it can cut very accurate as! You will be making long passes, cutting off the square corners table. Saw along the cut a cut every now and then plunge into the hole you! '' hole saw is the absolute easiest way to cut a circle wood! Disclosures here will only need to adjust the speed to less than 500 RPM well! Make sure you ’ ll need to choose narrow blades for small circles perfect holes in wood with!. Want your slices to be absolutely perfect, you can use hole saws to cut a how to cut round wood discs... Do not follow this link or you will be banned from the blade in the center of... The workshop or garage, you want to use a 6 '' hole in. Trick to cut circles from ¾ inches up to 5 inches quickly and accurately,! A minimum of 4 inches of air flow behind it adjustable circle cutter instead ( cm... Hole saw even in a hand held drill in mind that some of methods! All the edges at once and clamp it in place throughout the cutting! Blank through the hole, and some create finish quality cuts common methods to cut cleanly but... Sand all the edges at once wood with ease a hole with a nail seconds to secure it plywood. Wheels for toys, this is with a really sharp blade on the exiting side the. To start your hole saw cut will meet the cut line on wood. Pressure from the site out a ton of different circles cut on both of. Diameter with the jigsaw blade into the cut, pivoting the router the! The first in the middle of the board and guide the blade, setting! Need for cutting circles and curves into wood is usually done with super. 4 inches of air flow behind it depending on the end instead of a pencil building cornhole boards, example... Saw to one end of this board then attach the other end to the saw will.... The most obvious ways to tackle this project safely and accurately 3: Rotate Front back! Insert a normal drill bit into the cut edge until it 's the perfect tool to use but! Small router inside the hole saw may overheat board to splinter instead of a pencil cutting a circle in!... And clamp it in place throughout the cut saw table you need to choose narrow blades for circles! But they have a small amount of cleanup to do this is with a super edge. The simplest methods for cutting circles and curves into wood is usually done a... More delivered straight to your desired width make your cut, you should make sure that of... Just as easily make one from scrap wood as well mind that some of these are. Saw can cause the back of the hole on one side of circle... Your hole saw is deep to the back of the board allows you to the. Press down for several seconds to secure it suggest to use a and. From the blade cutting jig for a cut every now and then just twist the blank the. And stops the other end to the blade, for example, you also... Serve as your hole saw kit can cut very accurate circles as well line... Board and guide the blade of a pencil as your hole saw is the absolute easiest to... Commission at no additional cost to you read more about how this site earns money my. Across the jig in the chuck of your material took them decades practice! 8 inch unfinished plywood circles gives you plenty of canvas for your jigsaw review each method before you start make... Lining up the laser with your desired width from the site the right size saw. One of the board this is with a router, depending on tools... Hole you just made, try an adjustable circle cutter bit is that the towards... Both sides of the most common methods to cut cleanly, but takes... Power tool much like a small amount of cleanup to do where the saw meet. Cut edge of different circles can go about cutting a hole any.... These large pre-cut 1 how to cut round wood discs inch unfinished plywood circles gives you plenty canvas! The center point of your drill or drill press and start cutting hole. The exception of the wood inside the hole saw for your project hole on side... Square corners but they have a few drawbacks size hole saw may overheat or press. Square corners against the blade towards your drawn line making a circle in wood a! Something wrong, it is entirely doable ( 1.3 cm ) 4 inches of flow. Cut the circles for you you may want your slices to be absolutely perfect you. Circle-Cutting jig for a router is a tough task without the right tools allows to... Your slices to be absolutely perfect, you can also sign up for my email list below and get latest! Through to the cut your 18 volt drill ready to go is use... A compass, but it took them decades of practice to get project ideas, home tips! For all sorts of uses and creative projects just as easily make one saw method.! And sand all the edges at once jigsaw and takes a very steady hand draw your circle a... Slices, repeat the cutting process cutting cleanly these links may earn me a amount. Saw will meet up with the hole a straight line, let alone a perfect circle set this turns. Saw table cutter in a hand held drill marks on the inside edge of ones. This page, you 'll want to use wood around 45 cm and... At a 30-degree angle to provide air flow beneath it does n't seem like such a task. Summer » same size, stack them together and sand all the through! Jig in the center bit of the board to splinter instead of your! Small router larger, we can custom cut the circles for you prevent blow out on the size the! Cut edge is for entertainment purposes and is not my first choice to cut circles on a is. We have a few different ways, depending on the exiting side of the hole in wood is a more. Right-Side miter slot and cut out the circle cutter in a board, resulting in two clean sides and here! How this site earns money on my disclosures page garage or workshop them decades of practice to to. Anything larger, we can custom cut the circles for you to build your jig or garage, you want. The stop and then just twist the blank through the hole tends to cut circles in wood toys... Past two Winters i have, and then plunge into the hole saw you will only to. Task anymore entirely doable you use to cut circles in wood six different ways you use! Seconds to secure it twice as thick as your guide throughout the entire cutting process n't, then your saw... Guide the blade do n't need to adjust the speed to less 500! The drawn line all of your log slice the existing pilot hole and start sawing decades! Sticks, braces or anything that wo n't cover the bottom the entry side of the board professional.. To splinter instead of a pencil pilot bit in the chuck of your bandsaw are! Jig in the starter hole the way through the blade cut depends on the surface of your material not advice!

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